Produce of Diamond Wire Saw Cutting Machine
This model is specially designed by our company to meet the
single-line and multi-line cutting and slicing needs of hard and
brittle materials. It supports both individual line cutting and batch cutting with multiple lines, offering dual workstations for enhanced cutting efficiency and greater operational
flexibility.
The machine is widely applicable for large-sized and ultra-thin material processing, including:
Silicon Carbide (SiC)
Sapphire
Ceramics
Precious Metals
Quartz
Semiconductor materials
Key Features of Diamond Wire Saw Cutting Machine
Upward-swing cutting mechanism for improved material handling
Fully servo-driven motor system ensuring smooth, precise movement
Stable tension control for consistent wire tension during operation
High operational precision and stability, ideal for demanding applications
Diamond wire cutting speed up to 1000 meters per minute, enabling efficient slicing and significantly boosting production
capacity
Cutting thickness range from 1.5 mm to 80 mm, adaptable to a wide variety of processing scenarios
This model is a versatile, high-performance cutting system, engineered for precision, speed, and reliability in advanced
material processing environments.
Technical Specifications – Single/Multiple Wire Saw
| Project | Specification |
|---|
| Maximum Workpiece Size | Ø 320 × 430 mm |
| Main Roller Coating Diameter | Ø 210 × 450 mm (Five main rollers) |
| Wire Running Speed | 1000 m/min (MIX) |
| Diamond Wire Diameter | 0.2 – 0.37 mm |
| Line Storage Capacity | 20 km (with 0.25 mm diamond wire diameter) |
| Cutting Thickness Range | 1.5 – 80 mm |
| Cutting Accuracy | 0.01 mm |
| Vertical Lifting Stroke of Workstation | 350 mm |
| Cutting Method | The workbench swings upwards while the diamond wire position
remains fixed |
| Cutting Feed Speed | 0.01 – 10 mm/min |
| Water Tank Capacity | 300 L |
| Cutting Fluid | TJ anti-rust high-efficiency cutting fluid |
| Swing Angle | ±8° |
| Swing Speed | 0.83°/s |
| Maximum Cutting Tension | 100 N (Minimum set unit: 0.1 N) |
| Cutting Depth | 430 mm |
| Number of Workstations | 2 |
| Power Supply | Three-phase five-wire AC 380V / 50Hz |
| Total Power Consumption | ≤ 52 kW |
| Main Motor | 7.5 × 3 kW |
| Wiring Motor | 0.75 × 2 kW |
| Workbench Swing Motor | 1.3 × 2 kW |
| Tension Control Motor | 4.4 × 2 kW |
| Wire Release & Collection Motor | 5.5 × 2 kW |
| External Dimensions (Excl. Rocker Arm Box) | 2310 × 2660 × 2893 mm |
| External Dimensions (Incl. Rocker Arm Box) | 2310 × 2660 × 2893 mm |
| Machine Weight | 6000 kg |
Operating Procedure for Main Roller Winding and Cutting
Material Loading
Place the cutting materials onto the workbench and fix them
securely and accurately in position.
Parameter Setup
Close the protective door and set the required parameters on the
control panel.
System Start
Open the water valve, then press the Start button to initiate the cutting process.
Cutting Process
The workbench swings upwards, and the diamond wire performs circular cutting until the cutting task is completed.
Material Unloading
Close the water valve. After cutting is complete, the operator
unloads the finished material.
Product Advantages of Diamond Wire Saw Cutting Machine
High Quality & Efficient Cutting
This equipment features dual workstations and a downward-swing cutting method, ensuring excellent stability and high cutting efficiency.
All key transmission components are imported, guaranteeing precise operation throughout the machine.
It is also equipped with the Tianjing Shengong series uninterrupted power supply (UPS) for reliable and continuous performance.
Stable & Durable
The entire process — including unwinding, rewinding, wire
arrangement, spindle operation, cutting line tension control, and
worktable feeding — is fully driven and controlled by servo motors.
The supply and collection tension system adopts a closed-loop
feedback control, ensuring consistent wire tension during cutting.
It also includes a tension warning system that helps prevent wire
breakage due to abnormal fluctuations.
With its robust design and stable performance, the equipment is
ideal for long-term, high-intensity production, minimizing downtime
and lowering maintenance costs.
High Precision Cutting
Powered by a fully servo-controlled system and integrated with
high-precision guide rails, the machine achieves surface cutting
accuracy up to 0.01 mm.
It ensures stable feeding and excellent surface flatness, meeting
the demands of high-precision material processing.
High-End Performance Control System
The system is driven entirely by servo motors, combined with
advanced control algorithms.
This setup offers quick motor response and strong power output,
ensuring smooth and stable equipment operation.
The intelligent control algorithms can automatically adjust cutting
force and speed according to material properties.
Even when processing materials with significant hardness
differences—such as hard silicon carbide and brittle ceramics—the
machine maintains a stable cutting speed of 0.01–10 mm/min,
delivering precise, consistent slicing for small and medium-sized
workpieces with excellent processing quality.
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