Intelligent Robotic Polishing Machine
Product Overview
The intelligent robotic polishing machine is built on a six-axis
industrial robot platform (KUKA or ABB), equipped with an
electronic pressure cylinder, adjustable rotary axis, and multiple
polishing heads (flexible airbag, rigid tool, wheel type).
Integrated with proprietary polishing software and the robot
control system, it enables high-precision optical polishing for
large-diameter components.
Applications cover flat optics, spherical surfaces, aspherical
surfaces, off-axis aspheres, and freeform optics, with advantages
in automation, stability, and adaptability.
Key Features
1. Patented Technology
2. Digital Monitoring
Closed-loop sensors for force and motion control.
Real-time safety monitoring for liquid level, pressure, and temperature.
3. Wide Applications
4. High Stability
Continuous operation ≥300 hours without performance degradation.
Dual impedance-matching ion source ensures stable clamping and positioning.
Constant-force polishing through floating-position control.
5. Software Support
Advanced optical processing software for surface modeling, removal function generation, simulation, results analysis, and metrology data processing.
Technical Specifications
| Model | Product Name | Surface Quality (PV) | Polishing Head RMS | Polishing Head Qty | Small Tool Head | Airbag Head | Wheel Head | Max. Speed |
|---|
| IRP1000 | Intelligent Robotic Polishing System | ≤20 nm | ≤100 nm | 3 | √ | √ | √ | 1500 rpm |
| IRP400 | Intelligent Robotic Polishing System | - | - | - | √ | √ | √ | - |
| SK200 | Robotic Small-Tool Polishing System | - | - | 1 | N/A | N/A | N/A | - |
System Features
Versatile Workpiece Capability
Polishing for flat surfaces, spheres, aspheres, off-axis aspheres, and freeform optics.
PLC Control System
Monitors polishing slurry level, pressure, and temperature with alarms.
Upgradable to real-time density & temperature monitoring.
Proprietary Polishing Software
Advanced Auxiliary Functions
Processing Principles
Time-domain modulation figuring technology for precise surface shaping.
Constant polishing force with floating-position control, ensuring uniformity and accuracy.
Advantages
High automation and intelligence with robotic integration.
Stable and reliable for long-term operation.
Flexible adaptation to complex optical surfaces and ultra-precision optics manufacturing.
FAQ – Intelligent Robotic Polishing Machine
1. What types of optical components can the robotic polishing
machine process?
The system supports a wide range of optical components, including
flat optics, spherical surfaces, aspheres, off-axis aspheres, and
freeform optics.
2. What is the achievable surface quality?
For the IRP1000 model, the system achieves ≤20 nm PV and ≤100 nm
RMS surface quality.
Actual performance depends on workpiece size, material, and
polishing process.,
3. Which robots are compatible with the system?
The machine is based on six-axis industrial robots, such as KUKA or
ABB, ensuring stable and precise motion control.
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